The Corner Rounding Station in an edgebander is a high-precision unit that rounds off or smooths the front and rear corners of a panel after the edge banding has been applied. This station enhances the final appearance of the panel by eliminating sharp edges, excess overhang, and ensuring a seamless transition between the edges and corners.

Function & Purpose:

1. Rounds Off the Panel’s Leading & Trailing Corners – Prevents sharp edges and enhances durability.
2. Creates a Seamless Transition – Blends the edge banding smoothly into the panel corners.
3. Enhances Aesthetic Quality – Gives a high-end, professional finish without rough edges.
4. Improves Durability – Reduces the risk of edge banding peeling or chipping over time.

How It Works:

• After the trimming station, the panel enters the corner rounding station.
• High-speed milling units or rotating cutters trim and round the edges at the panel’s front and rear corners.
• Guiding sensors or servo-controlled systems ensure precise corner shaping based on panel thickness and edge banding size.
• Adjustable settings allow for different rounding radii and profiles, depending on the panel’s design requirements.

Key Components:

1. Corner Rounding Cutter Heads / Milling Units – Rotating blades that round off the panel corners.
2. Servo or Pneumatic Control System – Ensures precision and automatic adjustment.
3. Radius Adjustment Mechanism – Allows fine-tuning of the rounding effect (e.g., R2, R3, R5 radius sizes).
4. Guiding Sensors & Rollers – Help maintain consistent contact and avoid errors.
5. Dust Extraction System – Removes excess material for a cleaner operation.

Corner Rounding Profiles & Adjustments:

• Flush Corner (Standard Cut): No rounding, just a straight edge.
• Soft Radius (R2, R3, R5, etc.): Gently rounds the edge for a modern, smooth look.
• Chamfered Corner (Angled Cut): A slight bevel for a softer transition.

Compatible Edge Banding Materials:

✔ PVC / ABS – Requires precise trimming to avoid tearing.
✔ Wood Veneer – Needs sharp tools to prevent splintering.
✔ Melamine – Thin, delicate, and needs careful rounding.
✔ Solid Wood Strips – Can be rounded but requires stronger milling tools.

Benefits of an Effective Corner Rounding Station:

✅ Eliminates Sharp, Unfinished Edges – Makes panels safer and more visually appealing.
✅ Enhances Durability – Reduces the chances of edge banding peeling or chipping.
✅ Creates a Premium Look – Achieves a seamless, furniture-grade finish.
✅ Saves Time & Manual Finishing – Eliminates the need for hand-filing or additional sanding.